It Has Been Remade

While waiting for paint to dry, I got started on a second instance of the beam engine cylinder only this time with less broken taps embedded. I consider this a triumph of will over fear of failure. I also suspect that the diligent work on the lathe drawer project concealed a bit of anxiety about the second attempt. With the drawers done, my anxiety was left place to hide so off I went before some other project arose!

This time around, I exercised extra care about the depth of the M2.5 blind holes in the cylinder end. I purchased a set of M2.5 taps (taper, plug and bottoming) and used the two extremes to get my thread depth without any optimism about hole depth. All was completed without incident although I think I could use a somewhat smaller tap wrench for this work. The one I have will hold the tap but I fear its weight threatens a break all by itself. I will have to do some research.

I resorted to marking the required depth on the taps with a marker. This seemed simpler than counting revolutions of the tap. 🙂

The cylinder is complete with the exception of plugging the two small holes in the side of the cylinder. These were the result of drilling through the valve into the cylinder bore. Those internal holes are wanted, the outside ones are not.

Next up is drilling the matching holes in the cylinder cover.

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